Dave Maton came up again today to help get the wiring finished. I had started another job on the Friday night, but didn't get it finished as I was waiting for the paint to dry, so while I was waiting for Dave to arrive, I managed to get in finished.
The job in question was the spare wheel bracket. For some reason my car had a standard one fitted rather than the Lotus Cortina/Corsair item. The standard one is 6 inches in length, but the Lotus/Corsair one is 7 1/4 inches. (See below)
Because of the wider wheel rims on the Lotus, the standard spare wheel bracket can't reach the centre hole properly and causes the wheel to lean inwards towards the centre of the boot. (See below)
So, I'd managed to find the correct bracket on ebay and re-painted it in the desired colour. With this fitted the spare wheel now sits where it's supposed to and provides a bit more space in the boot.
By the time I had done this Dave had arrived and we started on the laborious task of cutting out all of the holes on the new binnacle. Although brand new, these are just a fibre glass moulding and you have to cut the required holes out yourself. The old one in the car had turned very very brittle and had cracked in the middle. (Plus I stuck my thumb through the end of it one night by accident)
This binnacle has to house six gauges in total. Two have a diameter of 98mm (Speedo and rev counter) and four at 52mm. (Oil, water, amps & fuel) Plus it needs holes for ignition switch, headlight switch, wiper switch etc. Needless to say, it took a while to get this done, but it did look good when finished!
With this done, we put the rest of the interior in and I was able to actually sit in the car for the first time since last August when I bought it! We probably jumped the gun here though as we hadn't tested the electrics at this stage. The previous week we had found three melted wires coming off of the ignition switch, so we replaced the wires with new and couldn't see any issues. Unfortunately, there obviously was an issue, because the same three wires melted again this week !
Feeling absolutely deflated, we shut the garage door and called it a day. We will persevere again next weekend and get it sorted.