I have to admit to being slightly disappointed when I collected the Green Cortina from having its custom made exhaust fitted at Scott and Hayward. Not at the quality of their work, they've done a great job, but the resonating that I've been getting at around 3000 revs was still present. It's like having an angry wasp in the car! I'd become convinced it was where the original exhaust was sitting too close to the axle and had spent many days over the past year or so underneath the car trying to discover the cause.
On the drive home from Basildon on Wednesday I unclipped my seat belt and leaned forward when I knew the car was going to make its 'angry wasp' noise and listened intently. I now wondered if the resonating could be coming from the engine bay.
So, today before work I carried out a full inspection of the engine bay to see if I could spot anything that could be causing it. I couldn't see anything untoward first of all, but then I noticed what I first thought was a bit of silver paint on my strut brace. (And wondering how the hell that had got there!)
Closer inspection revealed that it wasn't silver paint at all, but that the air filter has been rubbing on the strut brace and had worn the black powder coating away! I knew that the gap between the two had been close, but had no idea it was touching. Obviously the engine is moving the most at 3000 revs and causing the two to connect. I removed the strut brace and with it off of the car I could see the full extent of the rubbing and how much it had been connecting.
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